Pajama Sets from Vintage Sheets with Video Tutorial

I first made these pajamas for my girls a few summers ago, when I came across some really pretty vintage sheets that I needed to find a use for.  

The faded florals were so pretty and airy, I thought they would be perfect for summer PJ sets.

Pajama Sets from Vintage Sheets Sewing Tutorial

I never sew anything super complicated, so I knew I wanted to make cozy elastic shorts and a simple pillowcase style top.  

Anything that requires a pattern just seems to cumbersome for me.  When I have time to sew, I usually only get a couple hours, and I don't like to walk away from anything unfinished.  These super simple pajama sets can be whipped up in about an hour.  Now I can handle that kind of time commitment.

All of these sheet sets were found at thrift stores for around $5 each.  I made two sets from each flat sheet and had plenty of fabric to spare.

You can either watch the video for the tutorial or read through the full instructions below.  All measurements mentioned in the video are included later in this blog post.

To begin, cut two top pieces from the measurements below, being sure to utilize the sheets hem when cutting.  So, the long side will be along one of the outside hems of the sheet.  (If this is confusing, watch the video tutorial.) 

If you don't utilize the sheets hemmed edge, you will need to add a couple inches to the length dimension to allow for a seam.

vintage sheets pajamas

Dimensions for the top:

2T-4T- 16" wide by 15" long

4T-6- 18" wide by 17" long

6-8- - 20" wide by 19" long

8-10- 22" wide by 21" long

Next, take a small piece of fabric or paper and cut out a 3" by 4" square and round off the bottom right corner by cutting it with your scissors, like I did below.

diy pajamas from vintage sheets pattern

This will be the pattern piece you will use to create your arm holes.

 Fold each top piece in half (horizontally) and use your pattern to cut out notches for the arm holes on the top side, opposite the fold, like I did below.

vintage sheets to diy pajamas

Next, line your two top pieces up, right sides together, and pin along the sides.  Sew in place.

diy vintage sheet pajamas

Press the top edge of your front shirt piece down 1/2" and then another 1/2", hiding the raw edge inside, to create the elastic casing. Sew in place.

sewing tutorial

Add a safety pin to the end of a piece of 1/4" elastic, using the measurements below.

Neck elastic length:

2T-4T- 5"

4T-6- 6"

6-8- 7"

8-10- 8"

Push the elastic through the casing of the front, and sew it in place on both sides of the casing.  

sewing tutorial

Repeat for the back top piece.

For the straps, cut two pieces of double fold bias tape from the measurements below:

2T-4T- 15"

4T-6- 16"

6-8- 17"

8-10- 18"

For this step, I used 1/4" bias tape, which is really skinny.  You could also use 1/2" bias tape for thicker straps.  I like the skinny straps, but they are a little harder to work with.

If you like a pop of color, this is a super fun way to do it.  They sell bias tape in just about every shade imaginable.  I like the vintage feel of neutrals, but I also think it would be fun to use blue, pink or green for the straps.  So many possibilities!

Starting at the side seam of the top, fold the bias tape in half, and sandwich the raw edge of the top inside.  Pin it in place.  Next, Pin the other side of the strap in place at the seam, overlapping the first.  (Again, I think the video is helpful in showing what I mean here.)

Sew all the way around the strap.

diy vintage sheet pajamas straps
vintage sheet pajamas

Now, go ahead and add all the fun little trims your heart desires.  I love the look of eyelet, pop pom trim and lace.  Just search vintage trims on Etsy and behold all the possibilities.

Next, it is time to make the shorts.

I already confessed that I am not a pattern user.  Anytime I am making things for my kids, I go to their closet and pull out a dress or pants that currently fit them and steal measurements from there.  

I measure the length of the elastic in a waistband, the length of the hemlines, the width of the bodice and length of sleeves.  No need to search the internet for standard measurements.  Just go find all the info you need right in your child's closet.

The same goes for the shape of shorts and tops.

I pulled a pair of pajamas pants out my daughter's drawer and used it for the pattern piece for the shorts.  I simply folded it in half and cut around it, leaving room for the seams (about 3/4" of an inch) and extra space at the top (about 3") for the elastic waistband. 

Cut four pieces (two for the front and two for the back). Make sure that you have two facing one way and two facing the other.  So, cut your fabric right side up to cut two and then wrong side up to cut the other two.

vintage sheets pajamas for girls

Pin and sew, with right sides together and a 1/2" seam, down the center seem, as illustrated below.

pajamas from vintage sheets
vintage sheets pajamas

Now that you have a front and pack piece, line them up right sides together, and sew down the sides with a 1/2" seam.

After you have sewn the sides, sew around the crotch, making sure to line up the front center seam to the back center seam.

vintage sheets pajamas pattern

To make the waistband elastic casing, press the top down 1.5" and then another 1.5", hiding the raw edges inside. 

diy vintage sheet girls pajamas
diy vintage sheet pajamas

Sew the waistband almost all the way around, leaving a 1" opening to push the elastic through.

Cut an piece of 1" elastic from the dimensions below.

Waistband elastic length:

2T-4T- 22"

4T-6- 24"

6-8- 26"

8-10- 28"

Push the elastic all the way through until it meets up with the other end at the opening.  

Overlap the ends, being careful that you don't have them twisted, and sew the ends to each other.  

I like to sew in more than one spot, so I can be sure they won't separate and pull out the waistband.

Sew up the 1" spot that you left open to pull the elastic through.

Add some more embellishments to the bottom of the shorts, if you want to get extra fancy.

pajamas from vintage sheets

Find some more vintage sheets and repeat repeat repeat.

vintage sheet pajamas

I wonder how many more years I will get to dress my girls in frilly vintage sheets pajama sets.  Excuse me.  I'm off to make 10 more sets before I lose my chance.

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DIY Pajama Set from Vintage Sheets Sewing Tutorial

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